So I'm making pretty good progress figuring out all the internal bits and pieces that hold the raygun together and put the electronic parts where they need to be:
As a little recap; this is a commission prop, with a firm due-date (now less than seven weeks away). The spec was a retro-looking raygun; "Jetsons, but as if it were real." Thus metal-body construction and exposed hardware.
After several weeks of sketches we hit on the right look:
The first thing I made was a paper mock-up, extrapolating from various gun-like objects I had around the house to scale the grip and body. That mock-up showed the dimensions needed a little more tweaking:
Next, to help visualize the thing, I made a second scale drawing, cut that drawing out of foam-core, and when the dimensions seemed decent, padded up the foam-core with expanded polystyrene:
Sanded down, smoothed out, painted silver, it gave me a good sanity check on the shape and I could let the client hold it and see how it looked on her. I made a few notations at this point for adjustment to some of the dimensions:
And now the internals are getting finished up in the CAD -- this week I'll finally be able to start cutting metal:
Don't mourn -- it will get all smoothed out again. (And next time I do something like this, it will be done with MDF and Bondo so it can take details properly and hold up to the rigors of casting or forming). The mock-up is better already; it is pink now:
Oh, yes. And I shipped the latest grenade order, bringing the total number of Aliens M40's I've made and sold to....44. Which would look something like this, if I still had any of them here:
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